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Moving Day

Erika's picture

Monday I had flashbacks to every moving day I have gone through in my adult life. Forklift-full by forklift-full our garage was emptied of all the cheese making equipment that had filled it from wall to wall and floor to ceiling for the last 4 months (the garage being the most accessible and securable location available). I spent the better part of the day in the creamery directing equipment unpacking and placement, answering “Yes, I do need this many cheese molds,” scouring discarded cardboard for missing bits of stainless steel, and racking my brains trying to recall where we intended this or that shelf to go. Of course it is during this process that forgotten items become apparent, so there was also lots of darting back to my computer and my ever faithful Nelson Jameson catalog to add to the growing list of “Still to Buy.”
Though we are still a week or more away from being ready to start cheese making, we held our first open house Monday evening, hosting the monthly Anderson Valley Wine Growers Social. Attendees who stayed until evening milking was complete (we allow the goats to “work” undisturbed by visitors) were treated to a tour of the dairy and creamery. It was a good trial run for the agro-tourism tours we hope will help support the costs of running a dairy and draw visitors to the valley.
The rest of this week has lacked the frenzy of Monday’s unpacking, but just barely. I’ve been on the phone at least once every day with our Nelson Jameson sales rep in regards to sanitary hose orders, and the catalog spine has been permanently bent to the tri-clamp and gasket page. Our last goat of the season kidded Tuesday evening. The weekend witnessed the end (cross my fingers and knock on wood) of weeks of revising and proofing our label designs. Wednesday I completed the last of the label approval applications, printed pdf proofs of each label in triplicate, and mailed them to CDFA. I got a call at 3pm this afternoon confirming their receipt and that we should hear back by the end of next week regarding approval. Packaging materials for our fresh cheese shipped out on Tuesday, and bacterial cultures and rennet arrived Wednesday.
There are still lots of little tasks to complete. Mounting the paper towel dispensers and getting the ones for soap, installing the water filters for the humidifiers for the aging rooms, a broken switch on the air curtain on the milk receiving room doors, getting locking wheels for the shelves in the main cheese making room, hanging fire extinguishers, mounting the foot sprayers… The list seems unending, and then of course everything needs to be cleaned. Still, the end is in sight. Pennyroyal cheese is moving in!

NorthCoast Mechanical working on the air handler in the surface ripened aging room.
Interior doors get installed, bi-directional and handle-less for ease of movement and cleanability.
Work tables and custom draining tables in the main cheesemaking room.
HDPE cheese vats (Fromagex) for pasteurized milk cheeses, full of boxes of molds.
Raw curd table and cheese press (C van't Riet)
Milk crates waiting to receive and hold packaged cheese in the walk-in.
Stackable stainless steel wire racks (Fromagex) for surface ripened cheeese.
Installation of ultra-sonic humidifier (Humidifirst) in the raw aging room.
Filling out CDFA label approval applications (24 in all when accounting for sizes, flavors, and mixed vs pure goat milk).

Water test has come back

Water test has come back clear and our pasteurizer is tentatively scheduled for inspection and seal application by CDFA for mid to late next week!
Erika

wfertman's picture

Amazing to see how far you've

Amazing to see how far you've come since Lassa and I visited last year. Congratulations!

concrete

Hi Erika,
I have been following your progress via Culture mag-congratulations on being done!!!!!!!

You mentioned a polyurathene concrete floor finish - is there a brand name for the product or is it a specialty mix?
Thanks!!

Laurie
Wenatchee wa

Concrete Finish

Laurie, we used a company called Iron-Clad, and the product they used was called Flow-Crete. We came across several companies that do polyurethane cement at the 2011 Unified Wine and Grape Symposium in Sacramento, and followed up with most of them for quotes and recommendations. They actually did both our walls and floors, and you can get different levels of grit, from very rough to very smooth, depending on the location. For our floors we went with their recommended "standard" since we will often have wet surfaces and want to avoid slipping, and the walls are very smooth to facilitate cleaning.

Wonderful! Congratulations!

Wonderful! Congratulations! You've put so much work in and we can't read about what happens next and all about the wonderful cheese you'll make!

CONGRATS! I know how much

CONGRATS! I know how much work you've put in and .....heeeeeerrrrrrrrreeeeeeee weeeeee goooooo. Can't wait to see it up and running.
Best wishes
Karen

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