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On The Farm

annehastings's picture

Nettlebed Creamery, an exciting new venture

 

Well first off, apologies for a long absence.  It’s not that I’ve been doing nothing worth writing about, it’s pure laziness.  However to remedy this, it’s time to put pen to paper or rather fingers to keyboard and talk about something I’ve been superstitiously not blogging in case of jinxing the operation…. Nettlebed Creamery.

So what has changed?  Well, it’s fast becoming the worst kept secret in my life anyway as I talk about it to everyone I meet and progress is being made, so it’s time to set it out on the world wide web for all to see.

What is Nettlebed Creamery I hear you cry?  Well, are you sitting comfortably?  Then I’ll begin…

Mary Quicke's picture

Mary's Dairy Diary May 2013

The miracle of spring is here in May. The farm had a bleak and wintry look through to the end of April, every bit of our 52 degrees north of latitude – we are as far north as Newfoundland. Buds burst into a blasting cold gale, the grass shrivelled into purple bonsai, all the right shape but dwarfed. The wildlife had a hunted, hungry look. I saw a treecreeper, the shyest of birds, come towards our bird feeders, where normally only the bolder birds come. Now, with sun and balmy warmth, birds are singing loud all day, bumble bees are starting their busy summer. I had no idea how much those simple sounds lift my heart. Oddly enough, the house martins arrived 11 days earlier this year than last year – perhaps they know something we don’t. 

 

Mary Quicke's picture

Mary's Dairy Diary April 2013

The end of our long winter? The bitter sting in the winter’s tail last month makes the sweet weather of April all the more gorgeous. The late spring has the plants seem prescient – primroses, bluebells, blackthorn seemed to hold back their flowering, waiting till after the frost, only to come with a rush when the weather finally warms up. The leaves unfurl, the hedges bloom, the grass speeds up its growth, young rabbits appear, birds take on the busy air of those with many chicks to feed.

We’ve been hearing in the news about how many deer other people have, how much damage they are doing to fields and delicate habitats. I’m glad to hear it’s not just us. I love to see the deer, and you can have too much of a good thing.

seana and marissa's picture

Creamery is almost done

Yes the creamery is almost done for real, no April Fool's joke! It’s been quite a while since I last posted about our creamery project. Valentine's Day has come and gone, the annual California Artisan Cheese Festival is behind us, and I survived another birthday last week. In between all of that, we’ve been busy trying to wrap up this creamery project once and for all so we can focus on making cheese!  I know the creamery will never really be DONE done, I’m not completely delusional. There will always be something - some new or unanticipated problem or need, always requiring more time, more energy, and more money, all of which are running pretty low for us right now. It’s been 75 days since getting our building permit, and so much has happened, I don’t know where to start. I have both good news and bad news. Which do you want first? Let’s start with the good.

the ever changing list of things we had to do up to getting our CDFA license
the day after assembling the vat, we did a test run with water (cheaper than milk!)
our new/old draining tables, courtesy of our dear cheesy friends at Cowgirl Creamery
chart recorder for our vat, in case we want to make any pasteurized products
holding tanks for whey, which will be fed back to sheep and also to pigs
getting a 100% score on our first cheese plant inspection is champagne-worthy indeed!
kate's picture

Visit to Everona Dairy, Virginia

Recently, Elaine and I took a trip to Rapidan in Virginia to visit Dr Pat Elliott at Everona Dairy, where she has been producing both raw and pasteurized sheep's milk cheeses for the last fourteen years.

Dr Elliott is now in her eighties and in addition to making some award winning cheeses, is still a practicing MD at her doctor's office adjacent to the farmhouse.  Her adventures in the dairy world started after first buying a small number of sheep to keep her Border Collie occupied.  Then, while researching ways for the sheep to earn their keep, she tried her hand at milking them with a view to making cheese on a commercial scale.  In the late 1990's, after taking a cheesemaking course and traveling overseas to learn more about cheesemaking, Dr Elliott began cheese production in earnest at Everona.

Everona's ewes waiting to be milked
The ewes have really attractive variety of wool colors
In the milking parlor
Two's company....
The most fabulous underbite I've ever seen...
Really scary guard dog...
New lambs
Feeding time...
Some of the barn cats
Feeding time...
Circle, the Border Collie, looking worried
Brian with a young lamb
"Herding cats"
More barn cats
One day old lambs
In the cheesemaking room
Carolyn pressing down the curd in the molds
Carolyn and Elaine pressing the curd
One day old wheels
The new batch of cheese draining in the molds
"Earthquake" soaking in the brine solution
The cheese aging cellar
Carolyn in the aging cellar
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
seana and marissa's picture

Starting a Dairy, aka Spending All My Life's Savings

While Seana and Dave’s main focus right now is the creamery, my main focus is growing my dairy flock and buying milking equipment. Ultimately I want to have a couple hundred ewes, so I’m going to buy 50 more ewe lambs this May. I also need to buy stanchions, milk buckets and maybe an industrial refrigerator…but more on that later. It’s hard to find quality dairy ewes and I’ve found it especially difficult since I’m trying to keep my flock CL-free. While not life threatening, CL causes large, bulging abscesses that show up continuously throughout the animals’ life. It’s impossible to get rid of once the bacteria are introduced to your farm. Dairy sheep aren’t common in our country and come from a small pool of genetics, which means CL runs pretty rampant in the U.S.

A couple pregnant ewes from my current flock
Enjoying a pasture with lush grass
Moving the cheese vat out of the storage barn
Starting a Dairy, aka Spending All My Life's Savings
It was a tight fit!
Unwrapping the cheese vat
Mary Quicke's picture

Mary's Dairy Diary February 2013

February has a reputation for being wet and gloomy. I long for it not be that way, and grasp at the lighter mornings and evenings. The sun does more than scrape itself off the horizon. The morning chorus of songbirds kicked off earlier in the season than I remember. I know it’s birds defending territory, but it is a gorgeous start to the day as first one bird, then others join in till you get a swelling joyful sound.

 

seana and marissa's picture

Fast & Furious Creamery

It’s been 20 days since we finally got the building permit, and there hasn’t been an idle day since. After all those months of waiting and trying to navigate through red tape and overcome bureaucracy, it’s actually happening. The creamery is really coming to life. The action has been fast and furious as we rush to bring the creamery into a functional state. We are pretty much working at a pace that pushes the limits of our budget, and especially our physical and mental stamina. Our muscles & joints have ached in new and interesting places, and we’ve only sustained minor cuts and bruises. It’s amazing though how the body can be so dead-tired, but the mind keeps racing. Well, mine does anyway. To paraphrase the lyrics of “Gin & Juice,” one of the greatest rap songs of all time: I’ve got my mind on my cheese and my cheese on my mind. Here is a recap of the big accomplishments of the past 20 days…

 

view of vents for floor drains, wood forms for the curbs that will be poured for the new milk room
another view of the drain vents as well as the rebar for the new concrete
a major bargain - we got this sink for $300 from a guy who used to have a BBQ place in Berkeley. It needs some cleaning up.
Dave is removing the worst toilet in Tomales (well, it looked like the worst to me)
here is the clean shiny new low-flow toilet, which Marin County required
The concrete truck is setting up to pour the new floor
Here is Gary, Marissa's dad, lending a helping hand to spread the new concrete around.
New business license for Marin County. I'm annoyed by the fact that they called me Seana "Dalton" -that's not my name.
Framing and doors for new milk room
Dave is boring holes for the new plubming on this "wet wall" where most of the plumbing will run
Here is the plaster crew applying a base glue type product to help seal and fill the old plaster's cracks and holes
These are some of the color options for the new plaster. I chose "Dove Gray"
The plaster crew worked 8 hours straight while Dave worked on plumbing.
Sparks were flying as Dave and I both took turns grinding off old nails and bolts from the walls
Working into the night, Dave finished up the plumbing on this wall
A view into the creamery from the area we call the "nook" which is for dry storage.
A view from the entry way, with Dave checking on his plubming work.
A fair amount of beer has gone into this creamery project. On this evening, it was brews from Deschutes in Oregon.
As you can see, it looks like a construction site!
mollymk's picture

A new year, new goats, and creamery progress

 

It's a new year here at Georges Mill Farm, and one we are sure will be filled with exciting new things- including opening our doors as a licensed creamery!  In the whirlwind of researching and buying materials, the holidays, the arrival of new goats at the farm, moving, and the various everyday crises and solutions that come with all of that, 2012 completely got away from me. And just when I felt like I had finally gotten used to it being January, its already February! Time is flying by, which is both exciting and scary for me as I look forward to opening in a couple of months, and then think about all that still must be done. 

We now have plumbing- pictured here are the stub outs for the hand sink and wash hose in the milking parlor
Boxes of tile, waiting to be set
Gracie, another new arrival on the farm
Equipment purchased at auctions waiting to be installed in the creamery
seana and marissa's picture

Finally!

I can’t believe we actually got the building permit! That laminated piece of paper has a lot of power….it held us up longer than we wanted, and also granted us permission to construct our dreams. Even as I held it in my hands it seemed unreal.

First in order of construction was removal of the weathered concrete floor. The echo of jackhammering rang throughout the ranch as the old floor was demolished. I fully intended to help lug chunks of loose concrete away to the dump truck, but when I walked up to the scene I quickly realized it required more muscle power than I had. Plus I didn’t have a dust mask, so I didn’t feel so guilty about leaving. Trenches were dug, drain pipes were laid, and inspection was passed. Yesterday the concrete guy planned the pouring of the new floor, which I know from experience is a detailed process that takes a lot of measuring and thinking and more measuring.

The grass is green and growing
The "box grove" of trees, planted in a rectangle by my ancestors to function as a natural lambing shelter
Finally!
A view of the barn area from the main road
Ginger the herding dog, greeting some lambs