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farmstead creamery

mollymk's picture

Beginnings

Every dream must begin somewhere. In my case, the dream of a farmstead creamery began all the way across the country, during a dreary Pacific Northwest winter; since then we have been moving slowly towards that goal. So far that has involved quitting a job, moving across the country and taking up residence on the family farm.

Georges Mill Farm is home to me, my husband Sam, many extended family members, chickens, goats, and Georges Mill Farm Artisan Cheese. Located only 50 miles from the hustle and bustle of Washington D.C., we are a world away.

Although the land here has been in our family for eight generations, we are a farm in transition. Over the years Georges Mill has been many things: a family farm, a riding stable, a home for rescued horses, a bed and breakfast, and now it is changing once again into a farmstead creamery.

Our bank barn, built in the early 1800's, will be home to both our goats and the creamery
The "big house" on the farm has been the family home for generations, and is now a bed and breakfast
Chickens play an important role at Georges Mill- the B&B goes through a lot of eggs!
Fiona, one of our mischievous kids
Firefly
Saffire, our current herd queen, looking for some scratches
A foggy morning on the farm
an experiment with bourbon-macerated leaf wrapped cheeses
The beginning. It doesn't look like much now, but it has a lot of potential!
We have a long way to go before this is useable, but you have to start somewhere.
Erika's picture

Early February Progress

The first three weeks of February have been productive ones at the creamery. Both aging rooms received three coats of plaster. The first coat was very rough, and served the purpose of filling the gap between the radiant cooling tubing and the insulation of the walls. The second coat was another “rough” coat, intended to increase the thickness of the wall. The third coat is a “smooth” coat. The smooth coat ensures that all of the walls are level. The final wall finish, a polyurethane cement, will be applied over this smooth plaster. During the application and drying of the plaster coats, the radiant tubing was pressurized, thus any expansion or contraction of the tubing which may occur when chill water is being circulated will not damage the walls.

second plaster coat in aging room
applying plaster
second vs third plaster coats
controls for aging room
overhead ducting for cold air and glycol lines
insulated glycol lines exiting/entering the creamery
sprayed foam insulation onto subterranean glycol lines
forming up slab/foundation for walk-in cooler
Erika's picture

A Room with a View and a View into the (Creamery) Room

In just a few days we went from a concrete pad to a framed creamery building!

Cheese makers often talk about the balance of artistry and science in cheese making. The framing design is the balance between artistry and science in creamery building. Certain aspects of framing are dictated by mathematics: doors need to be wide enough for equipment to pass through them, aging rooms need dimensions that accommodate the volume of cheese they will house, blocking between wall studs needs to be in place where shelves will be mounted. And then you have windows, more importantly you have the view from windows… that is where aesthetics come in to the design! Sure, you could argue windows provide light to work by, but with strict candle foot requirements for each processing room dictated by regulating agencies windows aren’t really going to be sufficient in most cases. What windows really contribute to the design is a view and a connection with the outside world!

framing of the creamery underway, view from what will ultimately be built out as sales/tasting area
three window panoramic view out to the vineyard
view into the creamery from those same three windows
solid walls start to emerge
view from the corner window into the pasteurized cheese making room
view from the window where the raw cheese vat will sit
trusses start to go up... windows into cheese making room on the left and aging room on the right
Erika's picture

Creamery Construction Begins