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creamery design

Erika's picture

Goats Go Off the Grid

Operating off the grid is nothing new in the Anderson valley; it’s not unheard of for residents to illuminate their homes at night with candles or who get their drinking water from a spring. The three communities that make up the valley are rural and remote. Many of the roads into the flanking mountains are unpaved, and the nearest city is a 30 minute drive away, on a twisting two-lane mountain highway. Going off the grid with a commercial-scale dairy and creamery is a bit more challenging… as in 220 solar panels challenging.

Solar panels adorning the roof of the barn.
Goats observe the installation of the inverters.
Nubians Amelia and Jubilee climb the ladder behind the electricians.
Forms for the walk-way around the creamery.
Fuse boxes are the start of the electrical installation.
Electricians beginning to wire lights and switches in the raw cheese aging room.
Exterior insulation begins to go up, door is cut out for attic dry goods storage room, handicap parking space formed.
View of wrap-around walkway and insulation wrapped creamery.
Erika's picture

A Milking Parlor Retrospective

I had a meeting with our architect, Steve, yesterday to discuss details of our raw milk cheese aging racks. At the end of the talk I asked where we were in terms of progress on the creamery. Our construction team, (members of Navarro’s vineyard crew), are very skilled in construction, concrete work, and welding, and have spent much of the last two years building the dairy rather than working in the vineyards. However they got pulled this week to aid with harvest as rains over the weekend made getting grapes off the vine the more immediate priority. The creamery site has been vacant all this week with Alvaro, Carlos, and Andres occupied with harvest and crush at Navarro. From what Steve told me, we would have been due for a lull anyway.

Milking parlor, October 2009
Milking parlor, November 2009
Milking parlor, December 2009
Goats being milked in the parlor, 8 at a time, by Lourdes
View of the goats in the headlocks, grain is dropped down via white tubes into the trough.  Saanen in the front is Petaline, she comes in first 99% of the time!
Close-up of headlock system
Close-up of bucket milker
View of vacuum reserve tank and gauge, hand-wash sink, and glove dispenser
Goats entering the milking parlor
Goats exiting the milking parlor
Bucket washer system in action
Cleaned milk buckets stored inverted to drip dry
Cleaned milk lines and clusters hanging to drip dry
Two compartment wash sink, with temperature gauges in faucets (red buckets are for chlorinated water used to sanitize milking clusters between goats)
Erika's picture

A Room with a View and a View into the (Creamery) Room

In just a few days we went from a concrete pad to a framed creamery building!

Cheese makers often talk about the balance of artistry and science in cheese making. The framing design is the balance between artistry and science in creamery building. Certain aspects of framing are dictated by mathematics: doors need to be wide enough for equipment to pass through them, aging rooms need dimensions that accommodate the volume of cheese they will house, blocking between wall studs needs to be in place where shelves will be mounted. And then you have windows, more importantly you have the view from windows… that is where aesthetics come in to the design! Sure, you could argue windows provide light to work by, but with strict candle foot requirements for each processing room dictated by regulating agencies windows aren’t really going to be sufficient in most cases. What windows really contribute to the design is a view and a connection with the outside world!

framing of the creamery underway, view from what will ultimately be built out as sales/tasting area
three window panoramic view out to the vineyard
view into the creamery from those same three windows
solid walls start to emerge
view from the corner window into the pasteurized cheese making room
view from the window where the raw cheese vat will sit
trusses start to go up... windows into cheese making room on the left and aging room on the right